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Technical guide

Square tube weight: formula, examples and table

Freight, quotation and structural checks all start from weight per metre. The formula is simple, but the tolerance is where invoices drift — thin-wall tube can legally weigh 10 % less.

Bundles lined up by cut end, ready for loading.
Photo: Everettbri / Wikimedia Commons, CC BY-SA 4.0

The formula

For a square hollow section with outside size a (mm) and wall t (mm):

weight (kg/m) = 4 × (a − t) × t × 0.00785

For a rectangular section a × b:

weight (kg/m) = 2 × ((a + b) − 2t) × t × 0.00785

0.00785 is the density of steel in kg/cm³ expressed for millimetre inputs.

Worked example

200×200×8:

4 × (200 − 8) × 8 × 0.00785 = 48.3 kg/m

A 12 m length weighs 579 kg. A 40HQ container of 25 t therefore holds about 43 lengths of this size — which is exactly the kind of number that decides your freight per tonne.

Reference table

Size (mm)Wall (mm)kg/mkg per 12 m
50×502.03.0136.1
50×503.04.4353.2
80×803.07.2587.0
100×1004.012.1145
150×1506.027.1325
200×2008.048.3579
300×30010.091.11,093
400×40012.01461,755

Full matrix: catalogue with all 31 sizes.

Where the number drifts

The formula gives theoretical weight. Real bundles differ because:

For container loading we quote actual bundle weight from the packing list, not the theoretical figure, so the shipping documents and the invoice agree.

FAQ

Is theoretical weight accepted for customs?

Usually yes when declared as theoretical, but the packing list weight must match the actual bundle weight within the carrier's tolerance.

Why is my bundle lighter than the calculation?

Wall tolerance. A −10 % wall on 8 mm is 7.2 mm, which cuts roughly 10 % of the weight — legal under GB/T 6728 and EN 10219.

Do you supply actual weight before shipment?

Yes, the packing list with bundle weights and container loading plan is issued before departure.

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